Product Development & Industrialization

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Product Development & Industrialization

Bridge the gap between prototype and production with comprehensive industrialization services—ensuring your product is manufacturable, scalable, and ready for market.

What We Offer

ELISOF Engineering specializes in product industrialization, transforming prototypes into production-ready products through design optimization, supplier collaboration, and comprehensive process validation—ensuring smooth scaling and manufacturing success.

Design for Manufacturing (DFM) & Assembly (DFA)

Optimize your product design for efficient manufacturing and assembly. We analyze and refine designs to reduce costs, improve quality, minimize assembly time, and ensure reliable high-volume production.

  • DFM analysis and optimization
  • Part consolidation and simplification
  • Material selection for manufacturability
  • Tolerance analysis and optimization
  • Assembly sequence optimization

Supplier Support & Production Ramp-Up

Manage supplier relationships and coordinate production ramp-up activities. We support supplier selection, qualification, and ongoing collaboration to ensure consistent quality and timely delivery as production scales.

  • Supplier selection and qualification
  • Manufacturing capability assessment
  • Production ramp-up planning
  • Quality agreement development
  • Continuous improvement support

Process Validation & Testing

Validate manufacturing processes and verify product quality through comprehensive testing programs. We ensure processes are capable, repeatable, and deliver products that meet specifications consistently.

  • Process capability studies (Cpk analysis)
  • First article inspection (FAI)
  • Production validation testing
  • Quality control plan development
  • Statistical process control (SPC)

Industrial Transfer

Manage the complete handover from development to production. We provide comprehensive documentation, training, and support to ensure manufacturing teams have everything needed for successful production launch.

  • Manufacturing documentation package
  • Work instructions and procedures
  • Production team training
  • Pilot production support
  • Lessons learned documentation

Expected Outcomes

Our industrialization services deliver a smooth, reliable transition from concept to production-ready product. You gain optimized designs that are cost-effective to manufacture, qualified suppliers ready to scale, validated processes that ensure consistent quality, and comprehensive documentation for seamless production launch. The result is reduced production risk, faster time-to-market, and sustainable manufacturing operations.

Smooth Transition
Production-Ready Product
Scalable Manufacturing

Focus Areas

DFM/DFA Design Optimization
Quality Process Validation
Supply Chain Supplier Management
Scale-Up Production Ramp-Up

Our Industrialization Process

We follow a systematic approach to transition products from development to full-scale manufacturing.

1

Design Review

Assess manufacturability and identify improvements

2

DFM/DFA Optimization

Refine design for production efficiency

3

Supplier Selection

Identify and qualify manufacturing partners

4

Pilot Production

Run initial production batches

5

Process Validation

Verify manufacturing capability and consistency

6

Documentation

Complete manufacturing package and procedures

7

Production Ramp-Up

Scale to full production volumes

8

Transfer & Support

Handoff to production with ongoing support

Key Deliverables

Design Optimization

  • DFM/DFA analysis report
  • Optimized CAD models
  • Bill of Materials (BOM)
  • Tolerance stack-up analysis

Manufacturing Support

  • Manufacturing drawings
  • Assembly instructions
  • Tooling specifications
  • Fixture and jig designs

Quality Documentation

  • Inspection plans
  • Quality control procedures
  • Process capability studies
  • First article reports

Transfer Package

  • Production work instructions
  • Training materials
  • Supplier quality agreements
  • Lessons learned documentation

Why Industrialization Matters

Cost Reduction

Optimize designs to minimize material costs, reduce assembly time, and improve yields— delivering significant cost savings in production.

Faster Time-to-Market

Avoid costly production delays and redesigns by addressing manufacturability early— accelerating your path to market launch.

Quality Assurance

Establish robust processes and validation protocols that ensure consistent quality and reliability throughout production lifecycle.

Scalability

Build production systems that can efficiently scale from pilot runs to high-volume manufacturing without major retooling.

Ready to Scale to Production?

Let's discuss how we can help transition your product from prototype to full-scale manufacturing with confidence.

Get in Touch
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